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What is considered a non-combustible wall?

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This article answers the following questions:

  • What is a non-combustible wall
  • What construction materials are non combustible?
  • What can be fixed to the inside of a non-combustible wall?
  • Can I put timber on the inside of a non-combustible wall?
  • What attachments can be used on a non-combustible wall?

What is the definition of non-combustible wall?

Non-combustible as defined by the BCA means:

• Applied to a material – not deemed combustible as determined by AS 1530.1 – Combustibility Tests for Materials; and

• Applied to construction or part of a building – constructed wholly of materials that are not deemed combustible.

However, the term “wall” is not defined in the BCA.

When a term is not specifically defined in the Code, the common usage governs. The following definitions are from the Macquarie dictionary:

• Wall – an upright work or structure of stone, brick or similar material, serving for enclosure, division, support, protection etc. as one of the upright enclosing sides of a building; or anything which resembles or suggests a wall.

Why are non-combustible walls required?

The BCA stipulates critical elements of a building to be non-combustible, so that in the event of a fire, the failure of these components or elements will not cause or allow, for example, the building to collapse, escaping residents to be trapped, or the fire to travel to other buildings or to other sections of the same building which are on an adjacent level or otherwise separated.

What materials are regarded as non-combustible by the NCC?

NCC 2019 Part C1.9 (e) lists materials that can be regarded as non-combustible. Note that some of these materials have combustible components:

  1. Plasterboard.
  2. Perforated gypsum lath with a normal paper finish.
  3. Fibrous-plaster sheet.
  4. Fibre-reinforced cement sheeting.
  5. Pre-finished metal sheeting having a combustible surface finish not exceeding 1 mm thickness and where the Spread-of-Flame Index of the product is not greater than 0.
  6. Sarking-type materials that do not exceed 1 mm in thickness and have a Flammability Index not greater than 5.
  7. Bonded laminated materials where—
    1. each lamina, including any core, is non-combustible; and
    2. each adhesive layer does not exceed 1 mm in thickness and the total thickness of the adhesive layers does not exceed 2 mm; and
    3. the Spread-of-Flame Index and the Smoke-Developed Index of the bonded laminated material as a whole do not exceed 0 and 3 respectively.
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Product tested using AS 3837 Cone Calorimeter test – a 100 x 100mm sample is heated from one side, no air circulation to sides or rear.

What constitutes a non-combustible wall, or what elements must be non-combustible?

The best source to refer to here is the ABCB Advisory Note on “Fire performance of external

walls and cladding” dated 3/2/2020.

Note that all ABCB Advisory Notes are full of disclaimers and exclusions of liability, but nevertheless the following is stated on page 3 and 4:

A building element is considered to be part of an external wall if it is integral (i.e. is not ancillary) to the construction of the wall. For example, the following elements are considered to be part of an external wall:

Facade covering (e.g. render and external cladding)

Framing

Insulation

Sarking

Spandrels

Internal lining (e.g. plasterboard) of an external wall.

In most instances, a curtain wall system would be considered to be an external wall, and a render system would be considered an integral part of an external wall.

Minor elements commonly attached to an internal lining of an external wall, such as skirting boards and cornices, would not be considered a part of the wall because they are not integral to the wall.”

So far, so good, but due to the complexity of modern designs and construction methods, this is not sufficiently clear for determining a permissible attachment, or what is not constituted part of a non-combustible wall.

When is an attachment to a non-combustible wall not regarded as part of the wall?

The next clue we have is the BCA definition of Ancillary element, which is “an element that is secondary to and not an integral part of another element to which it is attached.”

CSIRO, in their publication Fire safety guideline for external walls dated 18.4.2016, applies the following reasoning to determine when a building element should be assessed as an external wall (or integral part of external wall) or an attachment:

• If the cladding/lining/other item is removed and the remaining structure no longer functions suitably as an external wall (eg. the remaining structure has no fire resistance level, is unable to prevent the penetration of water, is unable to resist wind loads or in certain applications cannot meet acoustic requirements), then it is considered an integral part of the external wall.

• If the cladding/lining/other item is removed and the remaining wall still functions as an external wall then it can be regarded as an attachment.

Product fixed direct to framing with an airgap as actually installed to achieve acoustic effect. 3.6 x 2.4 x 2.4m full room ISO 9705 test.

What can be fixed to a non-combustible wall?

Thus, attachments to a non-combustible wall are allowed. What is still not clear is whether these can be of combustible materials, e.g. timber, or not.

We have two documents to refer to here to answer this question.

First, we need to refer again to the ABCB Advisory Note on “Fire performance of external

walls and cladding” dated 3/2/2020. On page 4 and 5 it clearly states:

“1.3.2 Permitted ancillary elements

C1.14(a) permits any ancillary element that is non-combustible, as determined by testing in accordance with AS 1530.1, to be fixed, installed or attached to the internal parts (i.e. within) or external face of an external wall required to be non-combustible.

The ancillary elements listed in C1.14(b) to (m), even though combustible, can also be fixed, installed or attached to an external wall required to be non-combustible, provided they comply with any specified limitations or conditions. Some of these limitations or conditions are explained in sections 1.3.3 and 1.3.4 below.

1.3.3 Combustible signs
1.3.4 Combustible awnings, sunshades, canopies, blinds and shading hoods”

More detailed requirements are then listed in the case of 1.3.3 and 1.3.4.

Secondly, we can refer to an online article by ABCB, https://ncc.abcb.gov.au/news/2020/skirting-boards-power-points-architraves-are-these-part-wall

This article helpfully clarifies the following:
There are minor building and decorative elements often fixed or attached to an internal lining, such as:

  • skirting boards
  • cornices
  • architraves
  • power points, and
  • switches.

These elements do not function as the internal lining, nor are they integral parts of the internal lining or the wall. As such, by virtue of not being a part of the wall, they are not subject to the requirements of C1.9(a)(i) to be non-combustible when installed as part of the internal lining to an external wall.”

Unfortunately for us, though, there is no definition of minor in the BCA, so we are still dealing with a subjective interpretation.

There is an argument that the concern relates to items on the outside of a building, as it is well known the issues relating to fires spreading up the outside of a building due to combustible cladding as happened at Grenfell Tower and in other fires.

Thus, some fire engineers will allow the use of combustible attachments on the inside face of a non-combustible wall, if they meet the definition of an ancillary element or attachment, and meet the usual requirements of C1.10 relating to internal linings.

However, there is no statement given whatever to say that these restrictions apply only to attachments to the external face of a non-combustible wall, rather, the opposite has been stated.

 

Finding Certainty with SUPAWOOD's Fire Assessment for Non-combustible Walls

SUPAWOOD has done extensive research and development to establish more certainty and clarity on the fire compliance needs of internal lining systems for non-combustible walls.

To clear ambiguity surrounding fire compliance for internal linings, SUPAWOOD procured an independent Fire Assessment, one of the first compliant assessments that grant the use of combustible products on non-combustible walls.  This has been used on several projects so far.  You can download this assessment here.

 

Fire compliance: Peace of mind with SUPAWOOD

At SUPAWOOD, we believe in doing things right the first time by using products, processes and materials proven for compliance and fire-safe.

Supawood only uses fire tests and assessments from NATA or IANZ-accredited laboratories, as our view is that only these fire engineers are appropriately qualified for the job.

We chose this course of operation because NATA or IANZ-accredited fire engineers have superior expertise and access to the knowledge gleaned from all the tests conducted in the industry, which are peer-reviewed and ISO 17025 certified.

SUPAWOOD timber lining products fully comply with the relevant NCC/BCA standards in all respects: Reaction to Fire, Non-Combustibility, Seismic, Acoustic, and Sustainability. We are known for this and for providing clear and concise compliance information to design and building professionals.

If you have any questions about this topic or would like help selecting fire-resistant wall panels or fire-resistant panels for ceilings for your project, please don't hesitate to reach out.

AS 5113 Facade test
AS 5113 Facade test
AS 1530.1 Non-combustibility test
AS 1530.1 Non-combustibility test

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